Machining application and solution of machine tool probe

Machining application and solution of machine tool probe

Demand for processing

Due to tool and grinding wheel wear or workpiece clamping position error, customers use lathes and grinders to process workpiece,

Lead to the size deviation after processing. Such as outer circle, inner circle and other dimensions. - The general accuracy requirement is 0.01-0.03MM.

Difficulties and problems encountered in processing

● Automobile processing or cylindrical grinding clip concentricity is not stable

● Accumulation of tool and grinding wheel wear

● Product clamping deviation leads to instability

● The chugan deviation is large

● The workpiece entrain to the reference deviation

The Solution

Radio probe DRP40(or wired DLP25/H)+ standard macro program + custom measurement main program, fixed work pieces

After the fixture is completed, find out the outer circle, inner circle or Z-axis position of the workpiece by calling the measuring program and the machine tool probe. To the actual position of each product, and the actual position value will be automatically updated to the machining coordinate system, to achieve the automatic setting of machining reference. Or measure the workpiece size after machining.

Effect of Application

The application of the machine tool with the probe and measuring program ensures the dimensional stability of the workpiece and improves the yield of the product. At present, the probe can greatly improve the dimensional stability of the product in the application of high precision automotive machining and cylindrical grinding.

Recommended Configuration

Standard procedure for radio probe DRP40/ Wired probe DLP25/H+

The characteristics and functions of probe system of NC machine tools

1. Workpiece probe system:

Accurate measurement, find the workpiece position, automatic correction coordinate system.

Quickly find the position of the fixture to reduce manual adjustment time.

Simplify fixture design and reduce fixture cost.

The first measurement check is performed on the machine without going offline.

Improve productivity and consistency of batch processing sizes.

Measurement in the loop, monitoring the size and position of the workpiece, and automatically correcting the amount of offset.

Shorten the auxiliary time of machine tool and improve productivity.

Increased confidence in unattended handling.

Fully automatic operation to avoid possible injury to operators.

2. Tool measurement system:

Quick measurement. Modify tool length and diameter offset values.

Fast. Automatically measure and correct all tools in turret tool holder or tool library.

Avoid manual manual intervention error of the knife.

Ensure the exact dimensional accuracy of the first piece.

Tool breakage detection to prevent waste products.

Shorten the auxiliary time of machine tool and improve productivity.

Increased confidence in unattended handling.